At Carlisle Plastics Company, we specialize in manufacturing custom plastic corner protectors made with plastisol that safeguard products during storage, handling, and transit. Whether you’re looking to protect heavy industrial equipment, delicate glass panels, or finished consumer goods, our corner protection plastisol caps offer solutions built for performance. We offer a wide range of custom plastic corner protectors to fit virtually any material or packaging need.
With over 60 years of manufacturing experience and in-house tooling capabilities, we deliver plastisol corner protection caps that are not only reliable—but tailored to your specifications. Every corner protector we produce is made to order for the exact shape, size, and durability you need.
Custom Corner Protection for Every Industry
Carlisle Plastics specializes in custom-molded edge and corner protectors designed to meet the unique demands of a wide range of industries, from furniture manufacturing and glass production to automotive parts, construction materials, and electronics shipping. We understand no two packaging challenges are alike—sharp corners, irregular shapes, or heavy loads all require tailored solutions.
Plastic Corner Protectors / Corner Caps
Flexible, Lightweight, and Durable
Manufactured from high-quality PVC plastisol using our dip molding process, these protectors deliver a clean finish and dependable flexibility. Ideal for:
- Covering sharp or hazardous edges
- Preventing scratches, dents, and chipping
- Adding a finished look to products
- Shipping, storage, and vibration absorption
Common applications include furniture corner guards, glass corner covers, and packaging edges. With custom sizing and thickness options, we ensure the right fit—whether you need soft consumer-product guards or semi-rigid shipping protection.
Heavy-Duty Plastic Protectors for Metal and Industrial Use
Strength and Structural Integrity
Our semi-rigid plastic corner protectors provide rugged, impact-resistant barriers for industrial and commercial settings. They help resist compression and abrasion in applications such as:
- Steel and aluminum part packaging
- Machinery shipping
- Pallet edge reinforcement
- Structural component protection
Rubber-Like Corner Protectors
Shock Absorption and Non-Marring Contact
For fragile, polished, or sensitive items, our flexible and semi-flexible plastisol protectors offer a rubber-like feel with excellent cushioning and non-slip contact. Perfect for:
- Glass sheets and mirrors
- Acrylic and plastic components
- Finished wood furniture
- Electronics and appliances
These guards reduce cracking, breaking, or marring during storage or shipment while ensuring gentle handling when stacking or shelving.
Glass Corner Protectors
Precision-Fit for Fragile Edges
Designed to protect edges of tempered glass, mirrors, and sheet materials, our custom plastisol corner caps act as guards to help prevent cracks and chips caused by handling or vibration. Applications include:
- Framed/unframed panels
- Shelving units
- Tabletop edges
- Window panes and door inserts
Sharp Corner Protectors and Safety Applications
Sharp edges can pose a safety hazard in both consumer and industrial settings. Carlisle Plastics produces plastisol sharp corner protectors that make workspaces, packaging stations, and shipping areas safer for employees and end users.
- Machine guards and equipment edges
- Wall corner protectors in commercial spaces
- Warehouse racking systems
Available in soft or firm materials to match your required impact resistance, visibility, and reusability.
Custom-Molded Solutions
Made-to-Order for a Perfect Fit
At Carlisle Plastics, every corner protector is custom-manufactured to match your exact dimensions and requirements. Our in-house tooling capabilities enable rapid prototyping, tight tolerances, and efficient production for:
- Inside or outside corner coverage
- U-shaped, L-shaped, or custom profiles
- Color-coded or visually organized options
We work directly with you to determine the right material, fit, and performance for your application.
Why Choose Carlisle Plastics for Corner Protectors?
- Custom Manufacturing – Every product is produced specifically for your application.
- Material Versatility – Choose from various durometer flexibility and color options.
- In-House Tooling – We can create prototypes and new molds quickly for most sizes.
- Made in the USA – All products are manufactured at our facility for quality control and fast delivery.
- Decades of Experience – With over 60 years in plastics manufacturing, we know how to engineer protection that lasts.
Let’s Protect Every Corner—Together
When it comes to corner protection, details matter. A loose fit, material flexibility choice, or wrong shape can lead to costly product damage or safety concerns. That’s why Carlisle Plastics builds every protector to your specs, with the materials and geometry your products actually need.
From single-item prototypes to high-volume production, we’ll help you build a solution that’s right for your industry, your product, and your budget.
Request a Quote or Sample Today
To learn more about our custom corner protectors, contact us today. Our team is here to guide you through the consideration process and help you find the perfect fit for your application.